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    Case study · Business cards · Fandom

    A plastic card with one window

    Fandom wanted a plastic business card for their Chief Marketing Officer, Stephanie Fried, that was solid everywhere except the flame in their logo. It's one sheet of 30 pt frosted PVC with no die cut. We screen-printed opaque white behind everything except the flame, so the flame is the only place light gets through.

    Business-cards for Fandom with 2 × 3.5 in vertical, rounded corners, 30 pt frosted pvc, opaque white, screen-printed, open only at the flame, four-colour process on the over the white, : four-colour qr code and flame and no die cut, no laminate.

    The idea

    Fandom's team came to us with the design finished and one question: how do you make most of a plastic card solid and leave the logo see-through?

    Four rules

    1. 01The frost is not the opacity. An opaque white layer, screen-printed across the whole face and left open only where the flame sits. The frost gives the surface its tooth…
    2. 02The heart keeps its white. The white layer is open at the flame and closed under the heart. Colour prints on top of both, so the flame becomes a magenta window and th…
    3. 03Nothing gets die cut. Selective opacity instead of subtraction. The card is one uninterrupted sheet with no cut, no join and no aperture, which is why it still f…
    4. 04Two colour builds, one card. We accepted it and designed for it. Everything that has to hold its colour sits on white: the cream field, the wordmark, the name and the h…
    A plastic card with one window. The card artwork is Fandom's own; the scenes are recreated with AI from the real cards and print files.

    The brief

    Fandom's team came to us with the design already finished and one question: how do you make most of a plastic card solid and leave the logo see-through? The card was for Stephanie Fried, their Chief Marketing Officer, and they wanted the flame in their mark to be the only place light could get through.

    Most requests like this end up as one of two compromises. Either the card is clear and the logo is printed opaque on top of it, which is the reverse of what was asked. Or the logo becomes a die-cut hole, which is a hole rather than a window and takes the structure with it.

    We talked it through on a call and the answer turned out to be simple: stop thinking about the plastic and start thinking about the ink.

    Photograph of the finished Fandom frosted plastic card with a pen lying behind it; the pen shows through the magenta flame as a pink band and nowhere else
    The real card, photographed in 2022. A pen lies behind it. You can see it through the flame as a pink band, and nowhere else.
    Diagram of the card build: a frosted PVC sheet, plus an opaque white layer open only at the flame and solid under the heart, plus four-colour artwork, equals a card where only the flame glows when backlit
    The build. Frosted PVC, an opaque white layer that is open at the flame and solid under the heart, then four-colour on top.
    Macro of the boundary between opaque frosted PVC and the translucent Fandom flame mark
    The boundary. Solid frost backed with white on one side, the flame glowing through the bare sheet on the other, its edge softened by the frost.
    A squeegee pulling opaque white ink across a screen onto a frosted plastic sheet; every card position on the screen has its flame blocked out
    The white goes down as its own screen-printed pass, through a screen with every flame on the sheet blocked out. Recreated for the film.
    Three Fandom frosted plastic cards, one lit from behind so only the translucent flame logo glows
    Held to the light, the card does the only trick it was built to do: the field stays solid, the mark lights up.
    Close photograph of the finished cream Fandom card: glossy magenta flame, solid amber heart, plum wordmark
    Cream field, magenta flame, solid amber heart. In hard backlight a faint ghost of the QR code on the back shows through: opaque white stops almost all of the light, not quite all of it.
    A hand holding the Fandom frosted card up to a bare bulb in a dark room; only the flame glows, with a blue horizontal lens flare across the frame
    Held to a bare bulb: the field goes to silhouette, the flame lights up. Still from the film.
    A printed sheet of 21 Fandom cards held up to a light before cutting; every flame glows magenta while the cream fields stay solid
    A full sheet before cutting, held to the light. Twenty-one flames, twenty-one windows. Still from the film.
    The Fandom card in a clear stand on a gaming desk; cyan and violet RGB light behind it tints the glowing flame
    On a desk with RGB lighting behind it, the flame takes on the colour of the room. Still from the film.
    A hand holding the Fandom card against a window at blue hour with city lights behind; the flame glows
    Against a window at blue hour. Still from the film.
    Two hands passing the Fandom card on a fan convention floor at night, lights and badges blurred behind
    For the love of fans. Still from the film.

    Two designs, three orders

    The first run was the cream card, in early 2022. Fandom came back that March with a second design built the same way: deep plum with a magenta border and the line “For the love of fans”. Then they ordered again later that year.

    Every version uses the same rule. White goes everywhere the light should stop, the flame gets none, and the heart keeps its white.

    What this technique is good for

    Selective opacity works when a brand has one strong shape and wants it to behave differently from everything else on the card. A mark, a monogram, a single icon.

    It does not work for type. Small letterforms seen through a frosted sheet lose their edges, which is why Fandom's wordmark and contact lines sit on the white in solid ink.

    It also needs a mark with enough mass. A hairline logo has nothing for the light to fill.

    How we made the film

    The card is about light coming through one shape, so we borrowed the film language best known for pointing light straight into the lens: the anamorphic sci-fi look that J.J. Abrams and cinematographer Dan Mindel brought to Star Trek (2009) and Star Wars: The Force Awakens (2015). Wide 2.39 frames, horizontal blue streak flares, teal shadows and practical lights in shot. Fan culture knows that look on sight, and it does the explaining: every shot is a card between the camera and a light.

    The scenes, hands and process shots are AI-generated, using Fandom's own artwork and our 2022 photographs of the finished cards as reference. The layer diagram is built from the real print files. The film is an homage and is not affiliated with any film, studio or filmmaker.

    Start from these materials

    Same paper, foil and finish, locked in — nothing of Fandom's artwork comes with it.

    Questions

    Can you make a plastic business card that's opaque except for the logo?
    Yes. On frosted or clear PVC we print a layer of opaque white everywhere the card should be solid and leave it off where light should come through, then print the colour on top. Nothing is cut, so the card stays one continuous sheet.
    What is a white backer on a plastic card?
    It's a layer of opaque white ink printed under the colour on clear or frosted plastic. Without it, colour on plastic is see-through. With it, colour reads solid. On Fandom's card we screen-printed the white everywhere except the flame in their logo, which is what makes the flame the only window.
    Why frosted plastic instead of clear?
    Frost diffuses light. The window glows evenly instead of showing a sharp view of whatever is behind the card, and the matte surface feels better in the hand and hides fingerprints. On clear PVC the same build works, but the window reads like glass rather than a glowing shape.
    Does colour look different on frosted plastic?
    Yes. Without white underneath, colour on frosted plastic prints lighter (up to about 30% lighter than on screen) and shifts with whatever is behind it. Anything that has to hold its colour, like a brand field, a wordmark or contact details, should sit on white.
    Can small text or a thin logo be the see-through part?
    Not well. Seen through a frosted sheet, small letterforms and hairlines lose their edges. Selective opacity works best on one strong shape with real mass: a mark, a monogram or an icon.
    Could the logo be die cut instead?
    It can, but a cut-out is a hole, not a window. Detailed shapes get fragile, enclosed parts like a heart or the inside of a letter fall out, and the card stops feeling solid. A printed window keeps the card in one piece.